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Metal Building Insulation Types, Cost & Benefits

Insulation enhances comfort in metal buildings, especially in colder weather. If you’re preparing for winter, you might wonder if insulation is necessary, which type is most effective, and the related costs.

This article provides the essential information to help you decide whether to insulate your metal building and which insulation type to choose.

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4 Key Benefits of Insulating Your Metal Building

No matter what kind of metal building you’ve got, insulation offers significant advantages. It enhances usability, protects your belongings, and increases property value. Below, we explore these key benefits in more detail.

Prevents Moisture Buildup

Insulation is essential for controlling moisture in metal buildings, reducing the risk of condensation that can cause rust and damage. By slowing down thermal bridging, insulation helps prevent harmful moisture accumulation.

Maintains Interior Temperature

Proper insulation is essential for regulating temperature, keeping heat inside during winter and blocking it out in summer. This ensures a comfortable environment and reduces energy costs, especially in heated spaces like garages.

Reduces Noise Levels

Temperature control isn’t the only benefit. Insulating your metal building also dampens noise, making it perfect for environments where loud machinery is used, such as workshops or garages.

Tubing

Adding insulation to a metal structure, like a garage, significantly enhances its resale value. It increases functionality and comfort, making the space more appealing and usable year-round.


3 Metal Building Insulation Types + Sizes and Cost

With so many different kinds of insulation on the market, it can be tricky to decide which type of metal building insulation fits your budget and needs best.

Comparing Insulation Types

Industry standards measure insulation by its R-value, or its ability to resist heat flow. Look for a higher R-value when you want more protection against the transfer of heat.

Let’s compare three common types of insulation for metal buildings along with their average cost. (Note that cost figures are subject to change.)

Double BubbleWovenSpray Foam
R-Value1173.8-7 (per inch)
Thickness0.25”0.688”Varies
Price/Sq. Ft.$1.50$3.00$2.70 – $7.20

Double Bubble

Double bubble insulation features a silver backing that faces the building’s sheeting, while the visible side is white. It primarily controls moisture by preventing condensation on interior surfaces but offers minimal temperature regulation.

  • R-value: 1
  • Typical cost: $1.50 per square foot

Double bubble is the least expensive and least protective type of insulation.

Double Bubble Insulation
Woven Insulation

Woven

Woven insulation combines aluminum foil, bubble material, and woven fabric, resulting in an R17 rating. It provides better temperature control, making it a superior choice for metal buildings.

  • R-value: 17
  • Typical cost: $3.00 per square foot

We recommend woven insulation as the optimal option for insulating metal buildings because it offers superior heat reflection, thermal resistance, and durability.

Spray Foam

Spray foam insulation is a more customizable option because it can be applied in odd shaped structures and tight spaces at almost any thickness. This type of insulation comes in two forms—open cell or closed cell.

  • R-value (open cell, per inch of foam): 3.8
  • R-value (closed cell, per inch of foam): 7
  • Typical cost: $2.70–$7.20
Spray Foam Insulation
Foam Insulation

Open-cell insulation isn’t recommended for very wet or humid climates because it can allow moisture to seep through, leading to hidden corrosion on metal walls.

Closed-cell insulation is water-resistant and suitable for areas with potential water contact. However, it is significantly more expensive than open-cell, costing over twice as much as other top insulation options.

Although water-resistant, closed-cell insulation can trap moisture if:

  1. Applied on a damp surface.
  2. Applied in a way that causes condensation.
  3. It traps water leaking in from the outside.

For buildings in drier climates, spray foam insulation, especially closed-cell, is an excellent option for enhancing insulation in metal structures.

Oil canning is a possible risk with spray foam insulation. As the spray foam cools and cures, it begins to shrink, which can cause the building’s metal panels to pull inward if they’re too large, weak, or just unsupported.

Prevent oil canning by bracing your walls before insulating them.

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How to Determine Insulation Needs

Accurately calculating your insulation requirements is crucial, whether you’re insulating a metal shed, garage, workshop, or any other structure. The first step is determining which areas need insulation.

Where to Insulate

Insulating the roof and walls of your metal building is essential for protecting against temperature fluctuations and moisture buildup. Cold winds can cool the metal panels, causing condensation on the inside if the roof and walls aren’t properly insulated.

While insulating the floor and foundation provides additional protection, it is less critical than insulating the walls and roof, as most heat loss occurs through those areas.

Where to Insulate

Ensure that your metal building’s windows and doors are well-insulated and sealed to prevent air leaks, which can undermine the effectiveness of your insulation.

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How to Estimate the Cost of Your Insulation

Determining the cost of insulation for a metal building requires calculating the roof, sides, and ends separately. Here’s a step-by-step guide:

Calculate Your Insulation Cost

Roof

(Width + 2′) x Frame Length
x Price per Sq. Ft.

Arrow pointing to the building's roof
Calculate Your Insulation Cost On Your Building
Arrow pointing to the building's sides

Sides

Height x Frame Length
x 2 (for both sides) x
Price per Sq. Ft.

Arrow pointing to the building's ends

Ends

(Height + 2′) x Width x 2
(for both ends) x Price
per Sq. Ft.

(Width + 2′) x Frame Length
x Price per Sq. Ft.

Add 2 feet to the width to cover the gables on a sloped roof, which increases the surface area compared to a flat roof.

Height x Frame Length x 2 (for both sides)
x Price per Sq. Ft.

Multiply by 2 to account for insulating both sides of the building, ensuring full coverage and consistent protection.

(Height + 2′) x Width x 2 (for both ends)
x Price per Sq. Ft.

Add 2 feet to the height for extra coverage on the ends. Multiply by 2 because there are two ends to insulate.

Example Calculation

For a building with a frame size of 12′ x 20′, sides that are 10′ tall, and using Double Bubble insulation ($1.50 per sq. ft.), the cost would be:

Roof(12′ + 2′) x 20′ x $1.50$420
Sides10′ x 20′ x 2 x $1.50$600
Ends(10′ + 2′) x 12′ x 2 x $1.50$432
TOTAL$1,452

If your building is wider than 30′, a different pricing formula applies. Please contact us for a custom quote.

Frequently Asked Questions

Yes, you can insulate a metal building after it’s built. It’s easiest to insulate existing buildings using spray foam insulation, but this isn’t recommended for humid climates since spray foam can trap existing moisture and cause corrosion.

Cheap insulation may work for keeping moisture out of some metal buildings, but it won’t do as good a job as more high-quality insulation. You’re also not likely to find cheap insulation with any significant temperature protection. Going for the cheap option could shorten the usability lifespan of your metal building.

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